In class, we participated in an activity where we had to estimate the amount of inventory that we needed in order to keep up with forecast demand. At first, our group was a little bit lost. Okay, A LOT a bit lost. After figuring it out, we fared well and ended up understanding the purpose of the activity.
This activity made me think of a night at an old job I used to have. I was asked to help take inventory of the items that were sitting outside, stock the shelves, and count and put whatever was extra into boxes to be loaded in our overhead shelving. Thinking this would be easy and a quick way to end my night, I happily agreed to do it.
I walked outside, ready to do as told and just stopped dead in my tracks. I didn’t want this task anymore and regretted taking it. There were two wide isles of carts packed with items. Apparently we must have really been doing well in sales, since we needed to stock ALL of this. So I grab the closest cart to me, pull it inside, and start stocking the product where it belonged. The space didn’t get filled, and I had no more of this particular product in any of the other carts. Clearly we didn’t order enough.
The second cart went the opposite way. I grabbed the cart of weed killer and went to the area to put everything on the shelf. This area was full, so I went to return the cart back outside. To my horror there wasn’t just this cart, but there were about twelve carts full of this weed killer. And it wasn’t even the season for weed killer…
This overstock happened with quite a few other items, as did the shortage of popular items. This was definitely an example of poor inventory management, and I’m curious as to exactly how much they spent on both holding costs and shortage costs. They may have saved on ordering costs on overstocked items, but will end up having to order more of that which they understocked. Someone added a couple extra zeroes to their weed killer order, and their inventory costs.
On the bright side, I can guarantee that their lawn will be weed free for the next ten years.