scratches on the iPhone 5

How important is a small scratch on an iPhone? In our class, one topic that interested me was product quality and its many definitions, dimensions, and quality systems. Through vacation trips and experiences around the world, I have obtained all kinds of products not knowing much about quality comparisons. I did not realize that there was a quality system like ISO 9000 that companies acquired. Learning this will help me better examine products before making the purchase.

On Forbes.com, there was an article that talked about the struggles in quality control. Thousands of workers for the production of iPhone 5 strike over workload and pressure. China Labor Watch claims that those on strike are mostly from the “onsite quality control” line. Workers not only have regular long hours but they need to work on holidays as well. On top of this, the precision and demand of product quality has pushed workers too far. Indentation standards are 0.02mm and workers did not have training for corresponding skills making it extremely hard for employees to meet the standards. Fights have started causing several quality control inspectors to be hospitalized.

Learning from the puppet production, the number of defects is high when you do not regulate and check on each worker. In my opinion, to ensure that every customer receives a product with no defects, standards need to be set high. I think it is reasonable for indentation standards to be 0.02mm. Do you think these standards are set too high? What do you think about this strike?

http://www.forbes.com/sites/adriankingsleyhughes/2012/10/06/foxconn-quality-control-workers-strike-over-iphone-5-workload-production-lines-paralyzed/

ISO 9000

I learned a variety of different topics in the second half of management 301, but the one that caught my eye the most was the idea of quality control and improvement. In particular, I related to ISO 9000 because of its personal relation to my own experiences. As I mentioned in my earlier blog post, I have no experience in actual managerial position where I’ve overseen supply chains and physical projects. I have however, experienced a wide variety of accounting projects and process improvement is one of the biggest things that managers are constantly on the look out for. The difference is that the customers we are trying to satisfy are not outside consumers, but rather ourselves.

ISO 9000 was interesting to me because the basic premise of process improvement was very similar to what I did in my last accounting internship. We were trying to improve a reconciliation process with all our international branches due to the fact that the current method was too time costly and slow. In order to improve it, we basically did what the ISO 9000 says to do.

1. Document your processes: We sat down with our superiors and meticulously traced our workflow from beginning to end. We then found areas that were redundant or extraneous and simplified them into single lumps. In other areas we completely cut out certain parts that we realized were not necessary.

2. Follow your documents: We then documented our new and improved process into an easy to understand work flow chart. I, as the intern, then did much of the leg work that would be needed to convert the old process to the new.

3. Be consistent: Finally, we jump started the new process into action. We were careful to make sure that the new process was as standardized as possible, so that random variability (such as different ways to categorize the same thing) was reduced close to zero.

4. Audit your results and improve your processes: After about a month, we did a quick audit to see where we stood. The members of the team had been writing down any errors or problems we had discovered over the course of the month and shared them with our superiors. The process was then further refined.

The end result was that what was normally a monstrous and time consuming reconciliation/international month end close was substantially stream lined. Many processes that were originally manually done had been transformed into quick, automatic updates by the computer.

It was interesting for me to learn that what I thought about as simply “process improvement” actually had a name like ISO 9000 (sounds like something from Space Odyssey).

Question: What process improvements have you made at your job?